Belovac LLC manufactures industrial vacuum forming machines custom-built in the USA for manufacturers across automotive, aerospace, signage, spa, medical, and packaging industries. Our lineup ranges from entry-level manual sheet-fed vacuum formers starting at $8,900 to fully automated large-format thermoforming systems capable of forming sheets up to 53×103 inches. Every machine is built to order at our Banning, California facility with over 30 years of thermoforming engineering behind each design.
Model bv C-class
Manual Sheet Fed Vacuum Forming Series
The Model BV C-Class is a cost-effective vacuum forming machine that combines modular engineering with a durable post-and-beam structure. Designed to deliver outstanding performance without compromising affordability, this versatile thermoformer is ideal for businesses seeking efficiency and reliability in their production processes.
With its customizable design, the BV C-Class adapts effortlessly to a wide range of applications, from packaging to industrial manufacturing. Its user-friendly operation and precision engineering ensure consistent, high-quality results, making it a perfect choice for businesses looking to maximize productivity while staying within budget constraints.
Model BV C-Class 24"x 48" (61 x 122cm)
Starting at $8,900
Custom Sizes Available
Model BV C-Class 48" x 48"(122 x 122cm)
Starting at $13,900
Custom Sizes Available
Model BV C-Class 48"x 96"
(122 x 244cm)
Starting at $21,900
Custom Sizes Available
Model bv E-class
Manual Sheet Fed Vacuum Forming Series
The Model BV E-Class series sets a new standard in vacuum forming with its state-of-the-art auto sheet-fed and roll-fed capabilities. These fully automated machines are engineered for maximum efficiency, utilizing advanced PLC control to deliver precise and reliable production processes. Tailored for high-volume manufacturing, the E-Class ensures consistent quality and rapid turnaround times, making it a top choice for businesses aiming to streamline operations and boost output.
Ideal for industries such as packaging, automotive, and industrial manufacturing, the BV E-Class offers unparalleled versatility and performance. With its energy-efficient design and durable construction, this series combines innovation with cost-effectiveness, empowering businesses to stay competitive in today’s fast-paced market.
Manual Sheet Fed Vacuum Forming Machinery 33" x 53" & 53" x 53"
Custom Sizes Available
Manual Deep Draw Heavy Gauge Vacuum Forming Machine 53" x 103"
Custom Sizes Available
Model bv A-class
Auto Sheet Fed & Foll FED Vacuum Forming Machine Series
The Model BV A-Class represents the pinnacle of vacuum forming technology, featuring a cutting-edge auto sheet-fed and roll-fed design for unparalleled efficiency. Equipped with advanced PLC control, these fully automated thermoformers deliver precise and consistent results, making them ideal for high-volume production across a range of industries.
Designed with user convenience in mind, the BV A-Class offers an intuitive interface for easy adjustments, allowing operators of all skill levels to optimize performance. Its robust construction and energy-efficient design help reduce operational costs while maintaining exceptional quality. Whether for packaging, automotive, or industrial applications, the BV A-Class is the ultimate choice for businesses seeking reliable, high-performance thermoforming solutions.
large format vacuum formers
Skylight - Spa - Sign - RV - Boat - Automotive
Our Large Format Vacuum Forming Machines are engineered to meet the demands of high-efficiency production across a diverse array of industries, including skylights, spas, signage, RVs, boats, and automotive applications. Designed for handling oversized materials with ease, these machines deliver exceptional versatility and performance for both sheet-fed and roll-fed operations.
Equipped with advanced PLC controls, they ensure precision, consistency, and reliability throughout the manufacturing process. By combining automation with robust engineering, these machines not only streamline production but also minimize operational costs, making them an invaluable asset for businesses aiming to enhance productivity and maintain superior quality standards.
Belovac’s Large Format Series of industrial vacuum forming machines is engineered for manufacturers that require precise control, repeatability, and scalable production capacity when forming oversized plastic components. These heavy-duty vacuum forming and pressure forming systems are designed for large-format parts with tight dimensional tolerances, consistent surface definition, and predictable cycle times—supporting both short production runs and continuous, high-volume manufacturing environments.
From retail signage and sanitary fixtures to complex industrial housings and structural components, the Large Format Series delivers reliable forming performance while maintaining efficient operating costs. Each system is purpose-built to scale with production demands without sacrificing part quality, material consistency, or process stability.
Key Features & Capabilities of Our Industrial Forming Machines
Belovac vacuum forming machines use infrared or ceramic heating elements to heat each thermoplastic sheet evenly before vacuum pressure draws the heated plastic tightly against the mold. Once formed, integrated fans or mist sprayers cool and solidify the plastic part for release. This heat-form-cool cycle runs consistently across thousands of production hours on every vacuum former in our lineup.
Pneumatic Clamping & Precision Vacuum Pressure Control
Belovac’s heavy-gauge pneumatic clamping system applies up to 300 foot-pounds of pressure per linear foot, ensuring large plastic sheets remain rigid and securely positioned throughout the forming cycle. This level of controlled clamping force is essential for maintaining sheet stability under high vacuum conditions and preventing material shift during deep or complex draws.
An integrated industrial-grade vacuum system delivers consistent, high-capacity vacuum performance for sharp mold definition, uniform material distribution, and repeatable part geometry. This configuration enables reliable forming of large and geometrically complex components across demanding industrial production environments.
Advanced Siemens PLC Multi-Zone Heat Control & Rapid Heating
Each Large Format Series machine is equipped with a Siemens PLC touchscreen interface that provides precise control across up to eight independent heating zones. This multi-zone architecture allows operators to fine-tune temperature profiles across the full sheet surface, ensuring uniform heat penetration and controlled material flow into complex mold geometries.
Accurate thermal management is especially critical when forming flame-retardant and thick-gauge materials such as PVC, ABS, and KYDEX™. Rapid heating and recovery cycles reduce idle time between cycles, improve overall throughput, and lower energy consumption per formed part.
Versatile Material & Mold Support
Our vacuum forming machines support aluminum molds for high-volume production, wood molds for shorter runs, and 3D printed molds for small scale production and prototyping. Each vacuum former accommodates a wide range of plastic sheet thicknesses — from thin-gauge packaging to heavy-gauge structural forming — with consistent vacuum pressure ensuring the heated sheet conforms fully to the mold surface.
Supported Thermoplastics & Custom Material Processing
Belovac vacuum formers process ABS, HIPS, polycarbonate, high density polyethylene (HDPE), polyethylene terephthalate glycol (PETG), KYDEX, acrylic, and PVC. HDPE is commonly used for food storage and chemical-resistant applications. PETG offers versatility and recyclability. KYDEX handles specialty applications including dental guards and dental retainers. Each material requires specific machine settings and heating profiles to achieve a fully pliable sheet without degradation.
- ABS and HIPS for impact-resistant and structural components
- KYDEX™ and acrylic for flame-retardant and high-clarity applications
- PVC, polyethylene, HDPE, and specialty polymers for chemical resistance and durability
Belovac’s industrial thermoforming systems support material thicknesses ranging from 0.020” to 0.250”, allowing manufacturers to process both thin-gauge sheets and heavy-gauge structural plastics on the same platform. Precision-engineered tooling and custom mold integration ensure dimensional accuracy, repeatability, and consistent part quality across every production run.
Industry-Tested Forming Process
Backed by decades of field experience, Belovac utilizes an industry-proven forming process optimized for process stability, low scrap rates, and consistent output. Whether producing point-of-purchase displays or complex automotive interior panels, manufacturers benefit from predictable forming behavior, reduced material waste, and improved overall production efficiency.
Production Flexibility & Manufacturing Efficiency
Vacuum forming tooling typically costs a fraction of injection molding tooling and can be produced in roughly half the time. For shorter runs of 250–300 units per year, the vacuum forming process delivers a lower cost per part than injection molding. Tabletop vacuum formers cost a few hundred dollars while industrial-grade machines cost thousands — Belovac systems cover the full production spectrum from small scale to high volume production.
Prototyping and Small-Run Production
For product development and limited production volumes, Belovac systems support rapid prototyping without sacrificing forming accuracy or tooling compatibility. Engineering teams can validate part geometry, material selection, and tooling designs before transitioning to scaled production.
High-Volume Automated Production
As production requirements increase, Large Format Series machines can be configured for automated operation, including programmable clamping cycles, sheet indexing, and closed-loop temperature control. These automation capabilities enable manufacturers to scale output to thousands of parts per shift while maintaining consistent part quality, labor efficiency, and cost control.
Operational Efficiency, Cost Control & Competitive Advantage
By combining vacuum forming and pressure forming capabilities into a single production platform, Belovac machines help manufacturers reduce tooling costs, minimize material waste, and improve labor utilization. Many customers achieve faster cycle times, improved yield rates, and measurable reductions in per-part production costs—delivering long-term operational savings and a clear competitive advantage.
Applications & Markets Served
Belovac vacuum forming machines serve automotive manufacturers producing bumpers, floor mats, and interior panels; packaging producers creating trays for razors, electronics, and food containers using food-grade plastic materials; dental and medical manufacturers forming dental guards, dental retainers, and sterile packaging; and aerospace and industrial customers producing cockpit panels, enclosures, and large-format signage. Each vacuum former is configured to match specific application, mold, and plastic sheet requirements.
- Commercial & Retail: Signage systems, merchandising displays, decorative architectural panels
- Industrial Manufacturing: Equipment housings, dashboards, protective enclosures
- Medical & Food Service: FDA-compliant trays, medical device enclosures, sanitary fixtures
- Automotive & Transportation: Interior trim panels, door liners, structural interior components
- Aerospace & Defense: Lightweight structural parts, instrument panels, and precision-formed components
Past Customers & Proven Results
Belovac has supported manufacturers across automotive, medical, aerospace, and industrial sectors, including Tier 1 suppliers and national production facilities. Customer results consistently demonstrate improvements in throughput, part consistency, and overall manufacturing efficiency achieved through properly engineered large-format vacuum forming systems.
Support, Services & Machine Delivery
Belovac supports customers from vacuum former selection through installation, operator training, and long-term production support. Training covers machine settings, heating profiles, vacuum pressure adjustment, and mold changeover. All vacuum forming machines ship in custom-engineered crates for fast commissioning. Customers scaling from small scale production to high volume production can upgrade within the same platform — protecting their investment as requirements grow. Contact us to discuss your application.
Training, Installation & Technical Support
Belovac provides comprehensive operator training, installation assistance, and ongoing technical support. From system commissioning to long-term maintenance, our support programs help customers maximize equipment uptime, optimize forming performance, and extend machine service life.
Modular System Design & Streamlined Delivery
All machines are shipped in custom-engineered crates with modular system architecture for simplified installation and service access. This approach reduces on-site assembly time, accelerates commissioning, and minimizes production downtime.
Get Started with Belovac
Speak with our engineering team to determine which industrial vacuum forming machine best aligns with your application, material requirements, and production goals. Request a custom quote, schedule a system demonstration, or discuss how Belovac can help optimize your forming process and improve long-term manufacturing profitability.